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- Band Saw or Scroll saw
- Sanders – Belt. rotary and band
- Drill Press
- Sand paper or emery boards
- 1/8″ plywood or tempered Masonite
- Make pattern from print of Bat by gluing to a piece of cardboard. Cut pattern to shape. Draw shape on wood surface and locate drill center.
- To make multiples, tape 5 to 8 layers of 1/8″ plywood or Masonite together and attach pattern on top.
- Drill 1/16″ holes for hanging and for eyes and cut pattern and wood to shape using saw. Note: cutting five to eight pieces at a time makes for smoother edges and speeds up production.
- On next set of parts draw around pattern on wood surface and mark hole centers.
- Sand to ease rough or sharp edges.
- Sand front and back surfaces with a belt sander to smooth to remove roughness.
- Rub your hands over the entire vehicle to make sure there are not sharp edges or points. Remove with sandpaper if any are found.
Download pattern here.