Toy Pattern: Burr 305 Puzzle

Dedicated to the art of woodworking since 1984.

Finish product - Burr 305 puzzle
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This toy pattern includes a multi-page PDF. Please be sure to download and print the attached toy pattern at the bottom of this page along with these instructions.

Tools

  • Table saw
  • Dado blade (optional)
  • Chisel (optional)
  • Sanders - Disk or belt sanders
  • Sand paper
  • Finishing oil (optional)

Material

  • 1" x 1" x 19" hardwood lumber

Instructions

  1. Crosscut the 19" strip into 6 pieces, each 3" long
  2. Sand all edges or rout with a small chamfer or round-over bit.
  3. Cut the notches for each piece, per the diagram. All notches are 1/2" deep and either 1/2" or 1" wide.
  4. Optionally, a chisel may be used to smooth out the rough surface left from the table saw.
  5. Oil and assemble

Note - If desired, the puzzle can be made with 3/4” cross sections. Simple make the notches 3/8” or 3/4”.

Download pattern here.

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