1-1/4″ train wheels with 1/4″ hole or 1-1/2″ train wheels with 5/16″ hole from Toy Committee
Instructions
Make pattern from print of engine by gluing to a piece of cardboard or hardboard. Cut pattern to shape.
Draw shape on wood surface and mark axle centers and center of window hole.
Drill 5/16″ or 9/32″ axle holes for wheels with 1/4″ holes OR 3/8″ or 11/32″ holes for wheels with 5/16″ holes.
Drill 5/8″ hole for the window.
Saw body from 2″ x 4″ lumber (sand sides smooth). Fill any voids, cracks or knot holes with filler.
Sand cut surfaces with a belt or disc sander to smooth.
Round over edges with 1/8″ router bit.
Sand edges to remove roughness.
Resaw wood to 3/8″ thick for the engine roof. Cut to the dimensions indicated and bevel the top and bottom as shown on all 4 sides. Sand edges and corners to remove roughness and sharp points.
Center on the top of the engine and pin-nail/glue in place.
Cut 3/4″ dowel to length for the boiler. Sand one side flat, then drill a 1/2″ hole on the opposite side for the smokestack.
Glue boiler to the engine and the smokestack to the boiler.
Cut a short piece of 3/4″ dowel for the stack cap and bevel one end as indicated. Pin-nail and glue to the top of the stack.
Cut ¼” or 5/16″ dowel to length (body + 2 x wheels thickness + 1/16″ or 3/32″ clearance). It is important to taper the ends of the axles to get them to easily go into the wheels. An easy way to do this is to gently sharpen the axles by turning the sharpener backwards in an old fashioned pencil sharpener-much easier than trying to do this with sand paper.)
Assemble wheel to one end of axle using white or yellow glue (Hot melt will not work.) (An easy way to glue the wheels to the axle is to dip a pencil point into a pool of glue and use the pencil to add the glue to the inside of the wheel axle hole.) Add second wheel to complete assembly. Test that wheels turn freely.
Rub your hands over the entire vehicle to make sure there are not sharp edges or points. Remove with sandpaper if any are found.
Instructor: Dave Gronefeld Prerequisites: NONE Description: Taking the safety course is required for any member who wishes to use the shop. Safe operation of equipment [...]
Instructors: Bill Schuchat, James Payne, Tom Tierney, & Bob Danner Coarse description: This class is intended for beginning woodworkers who are not familiar with the [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Executive board meets on the second Thursday of each month (except December) to handle business of the Guild. Committee Chairmen and other activity leaders are [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
The Fundamentals of Woodworking 2023 class is currently full and runs through June. The class will be repeated starting in July if there is enough [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
All members and visitors are welcome to attend on the third Thursday of each month (except December). Updates on guild activities, members “Show and Tell” [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
The Guild is repeating this class which is intended for beginner woodworkers. These classes will be 1 hour duration and will be presented by Shop [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]