Make pattern from print of Car by gluing to a piece of cardboard. Cut pattern to shape.
Draw shape on wood surface and mark axle centers.
Drill 5/16″ holes for axles.
Saw body from 2″ x 4″ lumber (sand sides smooth). Fill any voids, cracks or knot holes with filler.
Sand cut surfaces with a rotary sander to smooth.
Round over edges with ¼” router bit.
Sand edges to remove roughness.
Cut ¼” dowel to length (body + 2 x wheels thickness + 1/16″ or 3/32″ clearance). It is important to taper the ends of the axles to get them to easily go into the wheels. An easy way to do this is to gently sharpen the axles by turning the sharpener backwards in an old fashioned pencil sharpener-much easier than trying to do this with sand paper.)
Assemble wheel to one end of axle using white or yellow glue (Hot melt will not work.) (An easy way to glue the wheels to the axle is to dip a pencil point into a pool of glue and use the pencil to add the glue to the inside of the wheel axle hole.) Add second wheel to complete assembly. Test that wheels turn freely.
Rub your hands over the entire vehicle to make sure there are not sharp edges or points. Remove with sandpaper if any are found.
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Instructor: Dave Gronefeld Prerequisites: NONE Description: Taking the safety course is required for any member who wishes to use the shop. Safe operation of equipment [...]
Instructor: Dan Coleman Description: A simple, nearly foolproof method for band saw tuneup. Align and Tension the Blade. Setting the Side Guides and the [...]
2023 will be the fourth time that the St. Louis Woodworkers Guild is instituting a series of short and focused classes on individual tools/techniques. Each [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Executive board meets on the second Thursday of each month (except December) to handle business of the Guild. Committee Chairmen and other activity leaders are [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
All members and visitors are welcome to attend on the third Thursday of each month (except December). Updates on guild activities, members “Show and Tell” [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
The Guild is repeating this class which is intended for beginner woodworkers. These classes will be 1 hour duration and will be presented by Shop [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Guild members that have taken the safety course may use the shop. Bring your membership card, safety glasses, materials, and check in with the Safety [...]
Instructor: Dave Gronefeld Prerequisites: NONE Description: Taking the safety course is required for any member who wishes to use the shop. Safe operation of equipment [...]