Make pattern from print of Ghost by gluing to a piece of cardboard.
Tape 4 to 6 layers of 1/8″ to 3/16″ plywood together and attach pattern on top.
Drill 1/8″ hole for hanging and cut pattern and wood to shape using saw. Note: cutting four to six pieces at a time makes for smoother edges and speeds up production.
On next set of parts draw around pattern on wood surface and mark hole center.
Drill 1/8″ hole.
Saw Shape.
Smooth shape with disc or spindle sander.
Sand front and back surfaces with a belt sander to smooth and sand edges to remove roughness.
